Glass Fused to Steel Tanks Installation: A Swift and Efficient Process
Glass-Fused-to-Steel tanks are distinguished by their streamlined installation process, marked by the assembly of distinct sections such as steel plates, valves, doors or manhole covers, and roofs.
Glass-Fused-to-Steel tanks are distinguished by their streamlined installation process, marked by the assembly of distinct sections such as steel plates, valves, doors or manhole covers, and roofs. These components are fabricated and completed offsite, drastically cutting down on both time and labor needed in the field. The subsequent steps outline the assembly procedure of Glass-Fused-to-Steel tanks:
The Preparatory Stage of Fabrication
Site Preparation: The installation site is meticulously cleaned and treated to establish a level surface. A foundation of either sand or crushed stone is then laid, with the option of constructing a concrete ring wall or a full concrete slab. Customers or our tank installers may handle the foundation construction. To expedite the installation process, it's recommended to finalize the foundation prior to the delivery of all tank components.
Construction Phase
Erection of Individual Panels: Once the foundation is prepared, the assembly process commences. Individual panels are erected sequentially, starting from the base of the structure. It's imperative to ensure that the steel plates are clean and dry throughout the gluing process. Bolts and nuts should be replaced if any stripping occurs.
Bottom Layer Assembly: Once the bottom layer is assembled, stirrups are utilized to anchor it securely to the foundation, ensuring stability and strength.
Layer Connection: Subsequently, the second layer is assembled, and a jacking machine is employed to connect it to the bottom layer. Wind girders are installed at each connection point between two layers to enhance the overall stability of the tank.
Fittings Installation: During the assembly process, necessary fittings such as valves, doors, or manhole covers are added as required.
Roof Placement: The final step involves installing the tank's roof, thereby completing the assembly process.
The Installation Process
The installation of glass fused to steel tanks follows a systematic process to ensure proper assembly and functionality:
1. Site Preparation: Before installing the tank, the installation site must be properly prepared, including leveling the ground, ensuring adequate drainage, and clearing any obstacles that may impede the installation process.
2. Foundation Construction: Depending on the size and capacity of the tank, a suitable foundation must be constructed to support the weight of the tank and its contents. This may involve pouring a concrete slab or installing a ring wall foundation.
3. Panel Assembly: The gfs tank panels are transported to the site and assembled according to the manufacturer's specifications. Each panel is bolted together using stainless steel bolts and sealed with a gasket to ensure a watertight seal.
4. Roof and Accessories Installation: Once the tank shell is assembled, the roof structure is installed, along with any necessary accessories such as inlet/outlet pipes, vents, and access hatches.
5. Coating Inspection: After the tank is fully assembled, a final inspection is conducted to ensure that the glass enamel coating is intact and free from any defects that may compromise its performance.
6. Testing and Commissioning: Once the installation is complete, the tank is filled with water and tested for leaks and structural integrity. Any necessary adjustments or repairs are made before the tank is put into service.
Advantages of Conventional Solutions
In contrast to traditional concrete or welded storage solutions, which require extensive on-site fabrication and finishing processes, Glass-Fused-to-Steel tanks offer several advantages:
Quick Installation: Offsite finishing of components facilitates a swift and efficient on-site assembly process, thereby reducing installation time.
Lower Shipping Costs: Transporting pre-finished components results in lower shipping costs compared to transporting fully assembled tanks.
Weather Tolerance: Glass-Fused-to-Steel tanks can be assembled in almost any weather condition, minimizing delays associated with adverse weather.
Conclusion
The installation of glass fused to steel tanks is a swift and efficient process that offers numerous advantages over traditional tank construction methods. From durability and versatility to ease of installation and minimal environmental impact, gfs tanks are the ideal solution for a wide range of water storage applications.
For more information on glass fused to steel tanks and how they can meet your specific water storage needs, please don't hesitate to contact us. As a leading supplier of GFS tanks, we are committed to providing innovative solutions that deliver long-term reliability and performance.
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