Production And Shipment Of ICDP Rollers

ICDP rolling mill is a high-performance steel rolling mill, officially known as Indefinite Chill Double Poured Rolls, meaning "Infinite Cooling Double Poured Rolls". It is a composite material composed of a working layer with high surface hardness and strong wear resistance.

Our Production Advantages
1, High hardness

    The working layer hardness of ICDP rollers is generally between 70-85HSC, which is higher than other common steel rollers. High hardness can enable the rolling mill to resist the long-term impact and wear of steel billets and castings during long-term operation, and maintain pressure and shape for a longer period of time.
2, Strong anti-wear performance
    The working layer of ICDP rollers has extremely high wear resistance, which can greatly extend their service life. Its wear resistance is particularly outstanding in cold rolling, tube drawing, and flat cutting production. At the same time, the central cast iron layer of ICDP rolling mill has good toughness, which can effectively prevent the rolling mill from fatigue fracture. This advantage enables ICDP rollers to greatly improve production efficiency and reduce production costs.
3, Good high-temperature performance
    The working layer of ICDP rollers can operate for a long time at high temperatures, with extremely high thermal stability, and can withstand high-pressure and high-temperature impacts during the production process, thereby ensuring the continuity and stability of production.
4, High precision
    The working layer of ICDP rolling mill has high surface accuracy and good surface smoothness, so its ability to control the surface accuracy of the rolled products produced is not inferior to the geometric accuracy on the rolling mill.

Product Introduction
    The production of ICDP rollers can be basically divided into two steps: the first step is to cast the center part of the zirconium sand core, silicon carbide or aluminum oxide pull body into cast iron to form a certain thickness of iron matrix; The second step is to cast the castings with increased surface hardness on the iron substrate directly onto the surface of the cast iron, and then shrink the iron substrate and working layer into one. Normally, the working layer of ICDP rollers uses metals such as high chromium and silver to increase surface hardness.
    ICDP rollers can be widely used in various fields of steel, non-ferrous metals, aluminum, and stainless steel processing industries, including steel rolling, ingot casting, aluminum plate rolling, and other industries.

Production Process
The production process of ICDP rolling mill is as follows:
1. Casting: According to the requirements, cast iron layers with good toughness, strong wear resistance, and good thermal stability in the casting center.
2. Pre cooling: Place the cast rollers in specialized equipment for cooling treatment. When pouring castings with higher surface hardness onto the cast iron layer, they will be in an 'un solidified' state at the appropriate temperature in order to condense with the cast iron layer as much as possible.
3. Heat treatment: Preheat the cooled rolling mill.
4. Central perforation: Use specialized equipment to drill holes in the center of the rolling mill.
5. Precision casting: Using vertical casting or horizontal casting, the casting is demolded and cast onto the surface of the rolling mill.
6. Heat treatment: The rolling mill is once again sent into the furnace for heat treatment. This step is very important as it can improve the performance of the rolling mill.
7. Completion: After various precision machining processes, a perfect ICDP rolling mill is made.
 

Company Advantages
1. Technological advantages: excellent heat treatment equipment and production equipment, high-quality R&D team, advanced technology and capabilities, strong economic strength, and a large number of outstanding talents, among a series of high-level technological advantages.
2. Production scale: able to meet customers' requirements for high quality, stability, and large demand.
3. Service advantages: We provide comprehensive after-sales services to global customers, including process consulting, technical solutions, maintenance, spare parts supply, and a series of other services. Can help customers better utilize equipment and processes to improve efficiency and reduce costs.

    ICDP rollers are not only high-performance, high hardness, strong wear resistance, and good high-temperature performance products, but also have extremely high precision and toughness, and can be applied in various processing industries. At the same time, we have unique advantages in production technology, scale, and services, which provide us with better work efficiency and economic benefits, enabling various industries to develop more quickly and efficiently. If you are interested in our products, please feel free to inquire at any time. Thank you.